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What Is BCF Yarn?
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What Is BCF Yarn?

BCF Yarn

BCF stands for Bulked Continuous Filament is known to be a bulked filament with a melt spinning process. The reason for labelling BCF yarn as “bulked” is its high denier (grade) and mingles. Considering the Polypropylene (PP) ingredients of this yarn, on the other hand, people would call it PP yarn in the Persian market.
Polypropylene granules are the primary material for this yarn. Mixing it with masterbatch pigments with polypropylene base is the combo for BCF yarn. Also, due to the texturizing actions in manufacturing BCF yarn, it is named the Polypropylene textured in yarn-manufacturing literature.

What Is BCF Yarn?

BCF yarn can be spun or not, and the fibers can be placed in parallel; In such a way they do not separate. Filament yarns are more uniform in shape compared to span, have more gloss and softness, and have a higher strength. In the following, more details about the production of BCF yarn are given. This set; Manufacturer of BCF yarns, including codding BCF yarn, dichroic BCF yarn, etc. If you have second thoughts regarding an order from the Hafez Baft team, the operator of all BCF yarn production and supplying services, stay with us.

What Is BCF Yarn?

What Is BCF Yarn?

How is BCF yarn produced?

BCF yarn production is obtained from top to bottom according to the BCF yarn spinning process. BCF yarn production machines are typically produced in three main categories in a fully automatic top-down process. On the third floor, polypropylene granules with polypropylene masterbatches are combined in extruder tanks in a particular ratio and enter the two-screw extruders with filters.

The molten dough of BCF is obtained uniformly. After passing through the extruder filters, the raw material of BCF yarn enters the shower or filament-forming moulds and enters the second floor. The number of filaments or filaments of the BCF yarn depends on the number of holes in the outlet mould, typically varying from 140 to 288 holes per filament. For this reason, the mould exit holes are also called extruder showers.


The material is cooled from the top of the second floor to the bottom of the floor in a straight line parallel to the cold airflow of the chiller in the chiller cabin. It is ready to enter the first floor or the BCF winder floor. Yarn separating ceramics, cylindrical wells such as rotating heaters, BCF spin-finish oil, volumetric taxis, mingle pressure cabinets, separators, weavers, and at the end of the story, BCF yarn spinning winders. The spinning machine is BCF yarn. Bcf production winders automatically pack the completed yarn spindle at the operator's ready command. The weight of yarn spindles is usually about 5 kg.

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What Is BCF Yarn?

What Is BCF Yarn?

BCF stands for Bulked Continuous Filament is known to be a bulked filament with a melt spinning process. The reason for labelling BCF yarn as “bulked” is its high denier (grade) and mingles. Considering the Polypropylene (PP) ingredients of this yarn, on the other hand, people would call it PP yarn in the Persian market.

The Application of BCF Yarn

We can say that using BCF yarn is limited in Iran, and it is mainly used for weaving carpets and rugs. Kashan is the origin of BCF yarn. Almost 80% of this yarn's production is used in Kashan, Aran and Bidgol, Natanz, and the surrounding areas of these cities. BCF carpets, machine-made rugs, shaggy carpets, embroidery of carpets and rugs are some of the products of BCF yarn in Kashan. In Yazd, on the other hand, BCF yarn is used for producing rubbers as their strength pick. Other than that, simple two-coloured rubbers are another products of BCF yarn in Yazd. In Isfahan, BCF yarn is used chiefly for flat-weave rugs or Jajim. Both warp and waft of the Jajim are BCF yarn, and thus it is called the BCF cloth. Ribbon weaving, quilt weaving, under-embroidery, embroidery, filtration weaving and veneer weaving are joint products of BCF in Tehran, Isfahan, Tabriz, Mashhad, South Khorasan, Zanjan, Rasht and Qom, and these products have a very high diversity in their product range.

What Is BCF Yarn?

The Cost of BCF Yarn

The purchase price of these yarns is affected by various factors. These factors affect the purchase price of BCF yarn. Usually, the major manufacturers and buyers of these yarns emphasize a lot on these factors. Strength, quality, type of BCF yarn in terms of plain or coloured, number of filaments, yarn score, manufacturer, etc., are among the factors that directly affect the price of BCF yarn.
These are the quantitative and qualitative characteristics of buying and selling BCF yarn, which the manufacturers examine and then price. The existence of foreign and domestic standards and especially international approvals for BCF yarn also affect the price of this product. Of course, this factor is more important for foreign customers and exporters of these yarns. Contact us to know about the cost of BCF yarn.

BCF Yarn Cost

The Difference Between BCF and Acrylic Yarn

BCF yarn is one of the fibers used in the carpet weaving industry. These yarns are available at a very reasonable price. They are ideal options for producing products at reasonable and cheap prices. One of the main advantages of BCF yarn is its integrity and continuity, which makes the carpet produced not lint at all.
Carpets woven with these threads; Usually, by washing several times and when people walk on them a lot, their fibers become loose, crooked, and incomplete. On the contrary; Products woven with acrylic yarns or with a high percentage of acrylic have a higher resistance to sun and light. Acrylic yarn is one of the most widely used fibers in machine ovens; Which have very good strength and durability.
Carpets made of acrylic yarns; Compared to other fibers, have a longer lifespan. These yarns have warm and light fibers and have a wool-like shape and property. Acrylics are produced in raw, white and painted types, which you can buy according to your needs. Anti-allergy, good colourability, high resistance to the sun, washability and high resistance to chemicals and heat are the positive advantages of these yarns.


Types of BCF Yarn in Hafez Baft Company

Black BCF yarn, white BCF yarn, and cream BCF yarn are popular yarns of Hafez Baft Company. Hafez Baft yarn BCF yarn 120 filament yarn is shocked and has a standard 4 cm yarn or weld. Bcf cream, orange, black and white yarn with denier 1500, BCF carpet yarn with black, white, lacquer, walnut and cream colors from denier 1500 to 2400 with high color code is another popular product of Kashan, Aran and Bidgol BCF yarn market. Bcf yarn for BCF carpet weaving workshops with 2200 to 2400 denier, heavy consumption of white yarn is open, and cream yarn with 1600 denier is also one of the BCF rug uses. Blue BCF yarn, grass green, phosphorescent green, walnut, golden, cream, orange, dark and light brown, flower and beige are the most widely used colors of Jajim weaving and pp carpet, produced by Hafez Baft.

What Is BCF Yarn?

What Is BCF Yarn?

Buy BCF Yarn from Hafez Baft Company

With 33 years of experience in the production, distribution and consumption of BCF yarn, the Hafez Baft Company, with a PALNTEX yarn production machine, can produce custom BCF mélange. And the yarn made by the company is marketed in the packaging of six-spindle white sacks. Bcf yarn in Hafez Baft Company is produced from 1300 to 2800 yarn denier in various colours with a daily capacity of 15 tons. To buy order registration, you can contact Hafez Baft Company.

Let Us Know Your Comments and Suggestions about BCF Yarn.